Zou, et al (2024) Biochar-enabled carbon negative aggregate designed by core-shell structure: A novel biochar utilizing method in concrete. Construction and Building Materials. https://doi.org/10.1016/j.conbuildmat.2024.138507


A new study introduces a biochar-enabled, carbon-negative aggregate for use in concrete, designed using an innovative core-shell structure. This method aims to reduce the environmental impact of construction materials by combining biochar with cementitious materials. The aggregate is produced through cold-bonding, which is more environmentally friendly compared to high-temperature production methods typically used for lightweight aggregates.

The core-shell aggregate (CSA) consists of a lightweight biochar core encapsulated by a high-strength cementitious shell. This structure enhances both the mechanical performance and sustainability of the aggregate, overcoming biochar’s usual limitations, such as high porosity and water absorption. The new biochar-CSA exhibits a compressive strength of 6.84 MPa, a density of 789 kg/m3, and impressive strength efficiency compared to conventional lightweight aggregates. Moreover, it offers a carbon-negative footprint, emitting -69 kg of CO2 per ton during production.

When used to replace 90% of natural aggregate in concrete, the biochar-CSA maintains a compressive strength of 42.2 MPa and a reduced density of 1866 kg/m3, meeting standards for lightweight structural concrete. This makes it a promising alternative for addressing both the carbon emissions and natural aggregate shortages in the construction industry. The study highlights the potential of biochar as a sustainable material, providing a path toward greener concrete production.


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