In a study published in Biochar, authors Karunanayake et al. explore the potential of biochar (BC) as a sustainable alternative to carbon black (CB) in rubber composites. Traditionally, CB has been the primary reinforcing filler in rubber composites due to its superior mechanical properties. However, its production is energy-intensive and environmentally detrimental, releasing significant amounts of CO2​. This has led to a growing interest in eco-friendly alternatives like biochar.  

Biochar from biomass, has garnered attention for its high surface area, stability, and carbon content. It can be produced from various biomass materials, including rice husks, corncobs, and nutshells. The study emphasizes that the effectiveness of biochar as a reinforcing filler is influenced by its production conditions and feedstock type.  

The research reviewed indicates that biochar has not yet matched the rheological and mechanical properties of carbon black. However, partial replacement of carbon black with biochar in rubber composites has shown promising results. Further studies are needed to optimize biochar’s properties for effective incorporation into rubber matrices.  

The review highlights several factors that influence the viability of biochar as a reinforcing filler, including the type of biochar, the rubber matrix used, the preparation method of the biochar-rubber composite, and the cross-linking system employed. The authors also provide a bibliometric analysis of biochar in natural rubber, revealing that China, the United States, and India are the top three countries involved in biochar-incorporated rubber composites research.  

Karunanayake et al.’s review concludes that while biochar holds promise as a sustainable alternative to carbon black, more research is needed to optimize its use in rubber composites.  

SOURCE: Karunanayake, L., Etampawala, T., de Silva, D. J., Bandara, J., Rajapaksha, A. U., & Vithanage, M. (2025). Role and potential of biochar as a sustainable alternative reinforcing filler to carbon black in rubber composites. Biochar, 7(1), 1-26.   Sources and related content



One response to “Biochar Partially Replaces Carbon Black to Enhance Rubber Composite Properties”

  1. I make a patent-pending, Climate Smart, Bio-Based Alternative to Carbon Black, whose efficacy was confirmed, when was blended with waste plastic, by the USDA’s Western Regional Research Center, years ago, to make recyclable plastic shipping pellets.

    Interested?

    Joseph J. James, President

    AgriTech-Tech Producers LLC 

    Cell: (803) 413-6801

    Email:  josephjjames@bellsouth.net

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