The Waste Problem Few People See

Every day, wastewater plants process what cities flush away. Behind this routine service lies a complex and costly challenge: managing biosolids, the organic by-product of wastewater treatment. According to the U.S. Environmental Protection Agency, the United States produces roughly 7.18 million dry tons of biosolids each year. About half of this material has traditionally been applied to land as fertilizer or soil amendment. For decades, this practice offered a practical way to recycle nutrients and reduce disposal costs. That system is now under strain.

The spread of per- and polyfluoroalkyl substances (PFAS)—often called “forever chemicals”—has altered the landscape of biosolids management. PFAS compounds resist degradation and can accumulate in soils, crops, and livestock. In response to contamination concerns, Maine banned the land application of biosolids in 2022, the first statewide prohibition of its kind in the United States. The consequences extend beyond Maine. Wastewater utilities across the Northeast now face rising costs and limited disposal options. Landfill tipping fees in parts of Massachusetts exceed $100 per ton, and concerns remain about PFAS leaching from landfill sites over time. Utilities must now manage biosolids with fewer outlets, higher liability, and increasing regulatory scrutiny.

Pyrolysis as a Thermal Treatment Option

One technology gaining attention is pyrolysis, a thermal process that heats organic material in the absence of oxygen. When biosolids are exposed to temperatures typically between 400°C and 700°C, the material decomposes into three main products: gas, oil, and a stable carbon rich biochar. Research from institutions such as the University of Maine and the U.S. Department of Agriculture suggests several outcomes relevant to wastewater utilities:

  • Significant reduction in biosolid mass, often by up to 90 percent
  • Thermal destruction of many organic contaminants
  • Generation of energy-rich gases that can be recovered for heat
  • Formation of biochar that can store carbon for centuries

Biochar is chemically stable and porous. These properties allow it to retain nutrients such as phosphorus and iron while resisting rapid decomposition in soil. In wastewater management, this means a material once treated as waste may become a durable soil amendment or environmental product.

Regional Evaluation in New England

Several municipalities in New England have begun evaluating and even testing pyrolysis as part of their wastewater strategies. These early efforts illustrate how the technology may fit into existing infrastructure.

Essex Junction, VT

Essex Junction partnered with local startup Wasted PBC of Williston, VT to develop a two year pyrolysis pilot as they research better methods for their own municipal biosolids management. Using dewatered biosolids, they have tried pyrolyzing the material to produce  biochar for use as fertilizer with the added benefit of PFAS removal

Portland, Maine

Portland’s wastewater system faced a rapid policy shift after Maine’s statewide PFAS restrictions. Biosolids previously used on agricultural land had to be transported long distances for disposal, raising annual costs to roughly $1.6 million. In response, regional researchers began studying biosolids pyrolysis as a potential alternative. Laboratory work suggests that the process can significantly reduce PFAS concentrations while producing a carbon-rich biochar that retains phosphorus. Phosphorus recovery has become a strategic concern in wastewater management. Global phosphate reserves are finite, and wastewater streams contain substantial recoverable nutrients. Technologies that stabilize and recycle phosphorus may help utilities convert disposal problems into resource streams.

Rhode Island

Rhode Island has advanced a proposed large-scale pyrolysis facility for sewage sludge (up to ~158.7 tons/day) in its Quonset Business Park to produce biochar. This project provides a potential regional solution for multiple municipalities amid incinerator closures (e.g., Woonsocket). Approval requires a scaled demonstration proving the process achieves intended results before full operation; it uses a closed-loop system and is still in the exploration/permitting phase with public and legislative review ongoing.

Biochar and Carbon Accounting

Beyond waste reduction, biochar has attracted attention in carbon markets because of its long-term stability in soils. Carbon stored in biochar can remain sequestered for hundreds to thousands of years, depending on production conditions. Several carbon accounting frameworks now recognize biochar systems, including:

  • Puro.earth Biochar Carbon Removal (BCR) methodology
  • Verra VM0044 methodology

Under these frameworks, verified carbon removal credits can be issued for the stable carbon stored in biochar. Market prices vary but have recently ranged between $120 and $200 per ton of CO₂ equivalent in some voluntary markets. For wastewater utilities, this creates a different financial model. Biosolids treatment—historically a cost center—may generate environmental credits that offset operational expenses.

Why New England Is Moving First Advancing with Biosoldis Thermal Treatment

Several regional conditions have accelerated interest in biosolids pyrolysis across New England.

  • Regulatory pressure. States such as Maine, Massachusetts, and Vermont have adopted strict PFAS monitoring and management rules. Utilities must now consider treatment methods that reduce chemical risk.
  • High disposal costs. Limited landfill capacity and transportation requirements have pushed tipping fees upward. Thermal conversion can reduce the volume of material that must leave a facility.
  • Reliable feedstocks. Wastewater plants produce biosolids continuously. In forested regions like northern New England, wood residues can supplement feedstock streams and improve process efficiency.

Together, these factors make the region a testing ground for new wastewater technologies.

  • Raymond Apy is CEO of Northeastern Biochar Solutions, a company pioneering innovative thermal treatment technology to transform waste into sustainable, carbon-rich biochar. Apy holds a Master of Science from SUNY-ESF. His work at Northeastern Biochar focuses on converting biosolids into valuable carbon fertilizer, enhancing soil health, and addressing environmental challenges like PFAS contamination and greenhouse gas emissions.

     

    The views and opinions expressed in this article are solely those of the author and do not necessarily reflect the official policy or position of Biochar Today or Felice Mosca, LLC. 


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