Sidabutar, et al (2024) Towards low-cost and sustainable biochar production based on empty fruit bunch: Effect of pelletization, microwave power, residence time, and mass on biochar quality for commercial approach. Case Studies in Chemical and Environmental Engineering. https://doi.org/10.1016/j.cscee.2024.100929


Palm oil production generates significant amounts of Empty Fruit Bunches (EFB), a waste product that is underutilized and can cause environmental issues if left to accumulate. This study explores a sustainable method for converting EFB into biochar, a valuable form of biomass that can be used for energy and soil improvement. By using a two-step process involving pelletization and microwave-assisted pyrolysis, researchers were able to enhance the efficiency and quality of biochar production.

Pelletization compresses the EFB into bio-pellets, increasing density and improving handling and combustion efficiency. Microwave pyrolysis then converts the pellets into biochar by applying heat in an oxygen-limited environment. The process was optimized using different masses (80, 100, and 120 g), microwave powers (450, 600, and 850 W), and pyrolysis times (20, 30, and 40 minutes). The study found that the highest quality biochar was produced at 850 W, using 80 g of material and a 40-minute residence time.

The produced biochar had a high heating value of 26.73 MJ/kg, low moisture content (0.48%), and significant carbon content (67.4%), making it a suitable renewable energy source. The research highlights the potential of microwave pyrolysis combined with pelletization as an efficient, cost-effective approach to biochar production that can be scaled for commercial applications, helping to address waste management issues in the palm oil industry while providing a sustainable energy solution.


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